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Custom PVC Patches
Custom PVC patches are durable, waterproof, and perfect for branding, uniforms, and outdoor use.
Custom Patches No Minimum
Create your own custom patches with Nexus Patches, an online quality patch maker. Enjoy complete freedom with no minimum order limits—whether you need just 1 piece, 5 pieces, or more, we have budget-friendly solutions tailored to your needs. Start customizing your patches with your unique design, and let us create high-quality, personalized patches made just for you.
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Customizable Patch Types
Choose from a wide range of custom patch types tailored for your purpose, design, and texture preferences. Nexus Patches specializes in embroidered, PVC, woven, printed, and leather patches, ensuring the perfect blend of durability, color accuracy, and brand expression for businesses, sports teams, military units, and apparel brands.
Embroidered Patches
PVC Patches
Printed/Sublimation Patches
Printed/Sublimation Patches
Printed/Sublimation Patches
Fabrication Options For Custom Patches
Choose from multiple patch backing types designed for secure attachment, convenience, and versatility. At Nexus Patches, we offer premium backing materials that ensure your custom patches stay in place wherever they go.
At Nexus Patches, every detail of your patch is crafted to perfection through our advanced embroidery options. Choose your preferred embroidery coverage — 50%, 75%, or 100% — to control design texture, depth, and visual richness. Higher coverage delivers bold color density and a raised, premium look ideal for logos, lettering, and intricate artwork. Whether you want subtle texture or full-thread brilliance, our expert craftsmanship ensures every stitch aligns with your brand’s identity, giving your custom embroidered patches a professional finish that stands out and lasts.
Select between Merrow borders for a clean, classic edge or Hot Cut borders for complex shapes. Each provides precision finishing and reinforces patch durability.
We offer Pantone-matched thread colors and custom loop thread types to match your exact branding. Achieve consistency and contrast with over 300 color choices.
Choose from twill or felt for embroidered patches, or PVC and woven materials for other styles. Each base ensures stability, clarity, and design longevity.
How To Choose The Backing For Embroidered Patches?
No Backing
- Compatible with all fabric types
- Thin and durable—supports frequent washing
- Sew directly onto the fabric
Plastic Backing
- Compatible with all fabric types
- Rigid and resistant to deformation
- Sew or apply using adhesive
Iron On Backing
- Fast application
- Strong adhesive grip
- Use a household iron or heat press
Adhesive Backing
- Compatible with all fabric types
- Simple peel-and-stick process
- Designed for one-time use only
How to Measure Patch Size?
Patches are measured using the following guidelines
To determine the size of your patch, add the height and width of the patch, then divide by 2. This is how we measure patch sizes at Nexus Patches.
Example: 3 x 4” patch 3″ + 4″ = 7″ divided by 2 = 3.5 inches size for pricing.
Richard McEachern
This is our second order with NEXUS Patches and we are 100% satisfied with their finished product, communication and fast production. Doing business with Nexus is a pleasure and worry free! Place your order with confidence.
C. Tak
Quick processor, art matched vision exactly. Communication is top notch. Very few steps but work has begun. Will definitely use again.
Jim Gilbert
This is our second order with NEXUS Patches and we are 100% satisfied with their finished product, communication and fast production. Doing business with Nexus is a pleasure and worry free! Place your order with confidence.
Why Buy From Nexus Patches?
At Nexus Patches, we blend artistry, technology, and precision manufacturing to craft premium-quality custom embroidered, PVC, and woven patches for every purpose. Our patches embody durability, texture, and visual brilliance, supported by free artwork setup, fast U.S. shipping, and complete customization options all backed by a satisfaction guarantee that ensures your brand’s quality is never compromised.
Premium Quality & Craftsmanship
Every patch is made with precision stitching, high-quality threads, and durable materials to ensure long-lasting performance. Our craftsmanship guarantees clean detailing, vibrant colors, and professional finishing.
Fast Turnaround & Reliable Service
We combine efficient production with responsive customer service to deliver your patches on time. From design to delivery, our process is streamlined to ensure speed without compromising quality.
Frequently Asked Questions
We offer embroidered, PVC, woven, and printed patches for all industries and uses.
Our minimum order typically starts from 50 patches depending on the design.
Production usually takes 5–7 business days after design approval.
Yes, we provide free artwork setup and design revisions for all orders.
Yes, we can provide a digital proof or physical sample upon request.
We offer iron-on, sew-on, Velcro, adhesive, and plastic backing options.
Yes, we offer fast and free nationwide shipping across the United States.
Absolutely. You can fully customize size, shape, colors, and design.
Yes, our patches are made with high-quality materials for long-lasting durability.
You can place an order by contacting us through our website or requesting a free quote.
